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Best Practices for Picking, Packing, and Shipping as a Shopify Merchant

 

As a Shopify merchant, streamlining your picking, packing, and shipping processes is crucial for improving fulfillment speed and accuracy. The faster and more efficiently you can get orders out the door, the better your customer satisfaction will be — and the more profitable your business will become.

Now let’s walk through best practices for optimizing your picking, packing, and shipping processes.

choosing-the-right-order-picking-method-for-your-warehouse-layout

 

PICKING: Best Practices for Efficiency and Accuracy

The picking process is one of the most critical and time-consuming parts of fulfillment. Efficient picking reduces the time spent locating items, minimizes errors, and ensures faster shipping.

 

Optimize Warehouse Layout for Faster Picking

Your warehouse layout directly impacts the speed of your picking process. To ensure your picking operations are efficient, follow these layout best practices:

  • Organize Products by Popularity: Store fast-moving items in the most accessible locations, such as at eye level and near the packing area, while slower-moving items can be placed further away.
  • Use a Zone-Based Layout: Divide your warehouse into zones based on product types, order volume, or storage requirements. By keeping similar items together, you’ll reduce the time spent walking between different parts of the warehouse.
  • Use Vertical Storage: Maximize space by utilizing high shelving for low-demand items and keeping fast-moving products closer to the ground.

 

Shopify & SkuNexus Working Together

As a Shopify merchant, SkuNexus allows you to create multiple warehouse configurations tailored to your specific product catalog and business needs. This means you can set up zones and workflows that fit your inventory and operational style, ensuring that high-demand items are always easy to find and retrieve.

 

Batch Picking and Wave Picking

Batch picking is a technique where multiple orders are picked in one trip, rather than picking one order at a time. This minimizes the number of trips a picker needs to make and increases overall productivity.

  • Batch picking: For merchants with a large number of similar or small items, batch picking can significantly reduce the time it takes to fulfill orders.
  • Wave picking: This method organizes orders into groups, or "waves," which can be picked at specific times based on order priority or customer requirements. This method is particularly effective in larger operations.

 

Shopify & SkuNexus Working Together

SkuNexus supports batch picking and wave picking strategies, giving you the flexibility to choose the best method based on your specific Shopify store and operational needs. With SkuNexus, you can easily create workflows that help you streamline picking and reduce order fulfillment time.

 

Implement Barcode Scanning

Barcodes are a powerful tool for ensuring that the right products are picked quickly and accurately. Using barcode scanners at each picking station helps eliminate human error and speeds up the process.

 

Shopify & SkuNexus Working Together

SkuNexus integrates with barcode scanning systems, allowing your team to scan products during the picking process. The real-time inventory updates ensure that your stock levels are always accurate on your Shopify store, and the picking process is fast and error-free.

 

PACKING: Best Practices to Streamline the Process


Packing is the second critical stage of fulfillment, and it’s important to ensure that your packing process is organized and efficient. A smooth packing operation reduces the risk of errors, decreases shipping delays, and optimizes the use of packing materials.

 

Organize Packing Stations

To speed up the packing process, your packing stations should be well-equipped and organized. Here are a few best practices:

  • Consolidate Packing Materials: Ensure all necessary materials — boxes, tape, labels, and packing slips — are within easy reach of each packing station.
  • Use Pre-Sized Packaging: If you ship similar-sized products, prepare pre-sized boxes to match common order types. This reduces time spent selecting boxes and reduces material waste.
  • Automate Packing Lists: Ensure that the packing process is linked to your order management system, so packing lists are automatically generated, reducing the time spent searching for information.

 

Shopify & SkuNexus Working Together

SkuNexus integrates seamlessly with Shopify to automatically generate packing lists and pick sheets. This automation helps packers quickly identify which products need to be packed and reduces human error during the packing process.

 

Implement Packing Templates

Consider creating packing templates for common products or order types. For example, if you frequently ship a set of products together, you can create a packing template that outlines the optimal box size, packing materials, and any special instructions.

 

Shopify & SkuNexus Working Together

SkuNexus allows you to customize workflows and packing configurations, making it easy to create packing templates that suit your various product types within your Shopify store. You can streamline the packing process by automating tasks and ensuring that each order is packed optimally.

 

Quality Control

Implement a quality control (QC) check at the packing stage to verify that the right products are packed and that everything is in perfect condition before shipment. This step can include checking that the right products are in the box and confirming that labels and packing slips match the order.

 

Shopify & SkuNexus Working Together

SkuNexus enables you to set up custom Shopify workflows that include quality control checkpoints. You can require packers to scan each item before it’s packed to ensure accuracy, thus minimizing the risk of shipping errors and improving customer satisfaction.

 

SHIPPING: Best Practices to Speed Up and Reduce Costs

Once an order is packed, it’s time to ship it out. Efficient shipping practices can help you reduce costs and improve delivery times, leading to happier customers.

 

Use a Multi-Carrier Shipping Solution

Using a multi-carrier shipping solution allows you to compare rates and choose the best carrier for each order based on destination, size, weight, and cost. This reduces shipping expenses and can speed up delivery times.

 

Shopify & SkuNexus Working Together

SkuNexus integrates with popular shipping carriers and offers multi-carrier support for your Shopify store. This means you can compare shipping rates in real-time and choose the best option, ensuring you’re optimizing both delivery speed and cost.

 

Automate Label Creation

Automating label creation helps reduce manual labor and speeds up the shipping process. By integrating your packing and shipping systems, labels can be automatically generated for each order, reducing human error and the time spent manually creating shipping labels.

 

Shopify & SkuNexus Working Together

SkuNexus supports automated shipping label generation, directly linking with your shipping carriers and your Shopify store. This allows your warehouse team to print and apply labels directly from the system, saving time and reducing the chance of mistakes.

 

Offer Multiple Shipping Options to Customers

Offering different shipping options (e.g., expedited, standard, or economy) can enhance customer satisfaction by giving them flexibility in how they receive their orders. Make sure your system can manage and process these different options efficiently.

 

Shopify & SkuNexus Working Together

SkuNexus integrates with Shopify and offers real-time shipping rate calculation, allowing customers to choose their preferred shipping method at checkout. You can also set up rules to automatically select the best shipping option based on order weight, destination, or other factors.

 

Customization and Scalability with SkuNexus

SkuNexus is a fully customizable warehouse management solution that integrates seamlessly with Shopify. This flexibility allows you to tailor your picking, packing, and shipping workflows to meet your unique business needs, whether you operate out of a small warehouse or a multi-location fulfillment center.

  • Custom Warehouse Configurations

SkuNexus lets you create custom warehouse layouts, zones, and workflows that are optimized for your product types and order volume. Whether you’re running batch picking, wave picking, or another strategy, you can configure your system to match your workflow, allowing your team to pick and pack orders quickly and accurately.

  • Real-Time Inventory and Order Sync

SkuNexus ensures that your inventory is always up to date, with real-time syncing between your warehouse and your Shopify store. This reduces stockouts and overselling, so orders are fulfilled accurately and on time.

  • Scalable for Growing Businesses

As your business grows, SkuNexus scales with you. Whether you're expanding to multiple warehouses or increasing order volume, SkuNexus offers the flexibility and features you need to stay organized and efficient.

 

Optimizing your picking, packing, and shipping processes is essential for improving fulfillment speed and customer satisfaction. By implementing best practices like optimizing your warehouse layout, automating packing, and using multi-carrier shipping, you can streamline your operations and ensure faster, more accurate order fulfillment.

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Find out how our platform can elevate your operations. Offer to set up a test account for you, so you can try out the platform on your own time